Question 1

How does MOQ work when producing a wide range of plus sizes?

Accepted Answer

Our trial order MOQ is generally around 100 pcs/style depending on the fabric and design. However, if you are offering a very wide size range (e.g., 7 sizes from L to 6XL), we must ensure the total fabric required meets the mill's minimums. We work closely with brands to balance the size ratio against material requirements.

Question 2

Do you provide a plus-size fit model for sampling?

Accepted Answer

We develop samples based on your specific measurements and can use standard local dress forms for initial pattern checks. For precise fit testing, we highly recommend that brands conduct physical try-ons with their own designated fit models in their target market to ensure the garment matches their specific customer demographic.

Question 3

Can you just grade up my straight-size tech pack?

Accepted Answer

We strongly advise against simple linear grading from a straight size. Proportions change significantly in plus sizes. We can help adjust the grade rules (modifying armholes, bust-to-waist ratios, etc.) to ensure the larger sizes fit correctly, rather than just mathematically increasing the standard dimensions.

Question 4

How do you ensure fabric stability for larger garments?

Accepted Answer

We source fabrics from the robust Guangzhou Zhongda market, focusing on materials with excellent stretch recovery, appropriate weight (to avoid clinging), and high opacity. We also conduct shrinkage tests before bulk production, as shrinkage disproportionately affects the fit of larger garments.

Question 5

How can a size set reduce my return rate?

Accepted Answer

Ordering a size set (samples in key sizes, like 1X, 3X, 5X) allows you to verify that the grade rules work in reality, not just on paper. By testing these physical samples on different body types before bulk production, you can fix fit issues early, drastically reducing customer returns caused by poor fit.

Question 6

Is it feasible to manufacture a range from 14W to 32W with you?

Accepted Answer

Yes, we can handle extended ranges like 14W-32W for everyday apparel like dresses, tops, and pants. This requires careful planning of grade rules and size sets, and the cost per unit will be higher due to increased fabric consumption and development time compared to standard sizing.

Question 7

I don't have a plus-size chart. Where do I start?

Accepted Answer

While you can reference industry standards like ASTM or FIT guidelines for general principles, you must build a chart specific to your brand. We recommend starting with a core size (e.g., 1X or 18W) that represents your ideal customer, perfecting that fit, and then working with us or a technical designer to establish the grade rules for the rest of your range.

Fit Area	Common Grading Risk	Required Control Action
Bust/Waist/Hip Ratio	Proportions become skewed; waistline may hit too high or too low.	Re-evaluate dart placement; use contoured seams rather than straight side seams.
Shoulder & Armhole	Shoulder drop becomes too wide; armseye (armhole) drop becomes excessively deep, exposing undergarments.	Reduce the grading increment for shoulder width compared to the bust; carefully adjust the armhole curve.
Rise (Pants/Bottoms)	Front and back rise do not provide enough coverage, leading to poor fit when sitting.	Implement differential grading for front vs. back rise; accommodate deeper curves.
Skirt Sweep	Insufficient hem circumference restricts walking; excessive fabric adds unnecessary bulk.	Calculate the sweep angle based on the graded hip measurement to ensure mobility and drape.
Stretch & Shrinkage	Fabric loses recovery over time; shrinkage affects larger sizes disproportionately.	Pre-shrink fabric or adjust patterns for shrinkage; utilize high-quality elastane blends.

Plus Size Clothing Manufacturers: Fit, Grading, MOQ and QC Guide

1. Understanding Plus Size Production Risks

Plus Size Womenswear Style Range